BALCONES FORGE

Blacksmiths of Central Texas

February 2003

Larry Crawford-President                                                                                         Gerald Pollard-Treasurer

Jerry Achterberg-Vice President                 Vince Herod-Editor                             Harvey Wise-Secretary

 

From the Prez

Thanks to everyone who came out to Gerald Pollard’s for the January meeting on such a “raw” January day.  It did not seem to affect the attendance.  Thanks to all who help put together the meeting and thanks to Gerald for hosting and setting up the program.

 In our announcements & business segment the main topic of discussion was our Jeffery Funk demo on February 22nd and 23rd and all that entails, which is quite a number of things.  There is much phone calling and e-mailing between the “support group” for this event.  This is our fourth year to do the Winter Hammer-In and they have all been a success.  The demonstrators have all been top-notch and presented much valuable information to our membership.  This year will be no different.  Jeffrey Funk is a great demonstrator and has been doing “stellar” work for over 20 years.  This is a “be there or be square” event.  Please don’t miss it.

 Did I mention that you get all this wonderful talent and information at the Balcones Forge Winter Hammer-In at a very reasonable rate?  Balcones Forge is able to do this only with the help of our membership donating auction items for the Saturday evening auction.  So please, I am asking you all to bring some articles for this auction.  Help us out with some of our operating costs.  We are not picky, fine art to railroad spikes, we will take it. 

Our drive to get the Dougherty Arts Center of a 2004 gallery show is progressing.  If you have samples of your work in photo or slide form, please get them to me.  I need to submit a sampling of our club’s talent with an application for the gallery.  Reach me at: 830-693-1391.

 We have a scholarship committee on the job to explore our options to award metalworking scholarships to deserving individuals in our membership.  At present Gerald Pollard, Doc McFadzen & Mark Gelatt make up our official scholarship committee.

 I am looking forward to the Balcones Forge Winter Hammer-In 2003 and to all the old and new faces I’ll be seeing.  Besides being an enlightening and educational event, it is quite a social event.  How could it not be with 80 plus people on bleachers in a two thousand square foot shop?  I’m excited and hope to see you all here in Marble Falls.

 Your President,

Larry Crawford.

 PS.  Saturday evening meal will be at St. Peter’s Lutheran Church.  Fajitas with all the trimmings (vegetarian fajitas will be available as well) ice tea and coffee for $10.50. 

 Don’t forget to bring those auction items! 

Meeting Info

Just a few late breaking details!  A map is on the back page of this very edition.  HOWEVER for those of you who have been to Larry’s shop before there are a few changes.  The car dealership to look for now is Sue Harton Chevy and the church in front of Larry’s now belongs to a Baptist (no longer Jehovah’s Witness) congregation.  The flyer has the rest of the details.  Please be on time and get signed in right away.  You must pay the membership fee along with e registration fee due to insurance.  And, if I can make one little suggestion, bring something soft to sit on.  Bleachers can get a little tough.

           Jeffery Funk Demo
Marble Falls - February 22 - 23, 2003

Balcones Forge is proud to bring Jeffery Funk to Marble Falls for a demonstration in February 2003.  Here is a note from Jeffery that will give you a heads-up on the weekend.

I was born in Wilmington Delaware in 1955, and lived there until age 17, at which time I began various educational pursuits and travels, eventually ending up in Montana in 1976 to stay for good.  My interest in metalwork began as a youth, and after learning to weld and studying bronze casting in college, I took to forge work.  However, at that time, there were few opportunities for formal study, and I pretty much just set up shop and read what books I could find in 1977.  Simple living and a passion for learning allowed me to get by on my work as I continued to get deeper into forge work.

From the beginning, I produced both architectural and sculptural work with an emphasis on iron, but also using non-ferrous metals and stone.  I earned my living since 1977 with this work, and guess I'll continue as long as my body holds up.  Today my work consists of about half architectural metalwork (gates and hardware), and half public sculpture. 

 On Saturday I would like to cover the basics of forging and joining mixed metals.  I will work with iron, bronze, and stainless steel, and discuss their similarities and differences in forging, welding, joining, and finishing. 

On Sunday, I could do a variety of things; perhaps a hammer if folks are interested.  I also am making several different types of West African bells.  And it is always nice to leave things a bit open in case of a major
inspiration between now and February.

Jeffrey Funk

 

Larry Crawford addresses the crowd at January’s meeting.  Photo by Gerald Pollard.

 

Upcoming Events

THE FEBRUARY 15 HABA MEETING

The February HABA Meeting will be held at Tudor Forge in Magnolia, TX.  The start time for the meeting will be 9:00.  Dave Koenig recently completed four sets of gate hardware.  There were a total of 12 angle hinges, two bolts, two Suffolk latches and two "U shaped flip latches".  The February meeting demonstration will focus on making a one piece pintle and an angle hinge that requires a "T" weld.  If time permits, he will also demonstrate the Suffolk latch handle from one quarter inch by one inch flat bar.

What to Bring:

o Safety Glasses with side shields. They are required. 

o A forge and related tools if you have them.

o Gloves and hearing protection suggested.

o A sack lunch unless you go to town for lunch.

Directions to Tudor Forge:

Take 249 NW from Houston.  Travel through the towns of Tomball, Decker Prairie and Pinehurst.  At Pinehurst 249 changes to 1774.  Stay on 1774.  About three miles ahead on 1774 look for a Texaco station on the west side of the road.  One half mile past the Shell station, turn left or west on Tudor Way.  There is a small white realtor office on the corner.  You will find the forge about a mile down the road. 

From the intersection of 1488 and 1774 in Magnolia, go south on 1774 about4 miles.  Look for Tudor Way just after the Country Jamboree building.  If you see the Shell station you went too far.

 

B.O.B. MARCH 8 LAFAYETTE, LA -

JEFF MOHR DEMONSTRATOR

Louisiana Metalsmiths' Association presents the 9th Annual Banging On the Bayou featuring JEFF MOHR who will demonstrate the forging of fireplace tools.  BOB is our annual fundraiser and will be held Saturday, March 8, at Beaver Park in Lafayette, LA.  The fee is $25 for members and $35 for non-members.  There will be additional demonstrations by LAMA members forging copper and aluminum.  Broom tying and design basics will also be taught.  Forges will be set up and someone will be on hand to assist getting you started at forging.  LAMA members made a great toolbox filled with handmade blacksmithing tools that will be raffled off.  An auction of iron art and other goodies will be held and is open to the public.  For more Information check the LAMA web site,

http://lametalsmiths.org/news/ or

call Jerry Baker 318-232-7985.

 

THE MARCH 22 HABA MEETING

NOTE: THE MARCH HABA MEETING WILL BE ON THE FOURTH SATURDAY OF THE

MONTH AND NOT THE THIRD!

The March HABA meeting will be a welding workshop for those who never had a chance to weld and an opportunity for experienced welders to learn about the latest welding technology.  Lincoln Electric is located in Suite 585, 770 Bradfield, Houston, 77060.

This located in the NW quadrant of intersection of Beltway 8 and Hardy.

Lincoln's phone number is 281-847-9444 and our hosts are Tom Angelino, Manager and Dan Hernandez Assistant Manager.  The schedule looks like this:

o 08:00:  Sign in, donuts and coffee.

o 08:30: The first classroom session starts with up to thirty people.

o Part of the agenda will be a plasma cutter demo and hands on with the cutter.

o Welding and forging begin after the first class if there are less than thirty people.

o Begin a second classroom session if needed.

o 12:00: Break for lunch.  Bring your own lunch or visit a local eating establishment.

o Continue welding and forging after lunch.

o 4:30: Wrap up

Bring your hood and gloves if you have them. There will some hoods and gloves available for folks who do not have them.  Bring your safety glasses with side shields and wear a long sleeve shirt, long pants and work shoes.  Please Note: NO SNEAKERS, SANDALS OR ANY TYPE OF OPEN SHOES WILL BE ALLOWED.

 

IronFest will be May 29 - June 1, 2003, at the Grapevine Heritage Center. The 2003 conference will continue the successful format, including the open to the public, fabulous tailgate area and free demonstrations. A separate fee area will present an incredible group of demonstrators including Toby Hickman, Susan Hutchinson, David Court and Mark Pearce. More information about these blacksmiths including photos of their ironwork and biographies are available at ironfest.org. Auctioneer, David Cornett will entertain the audience at the Saturday night auction in the Heritage Center Farmers Market

Building.  Please contact the Ironfest Registrar to be included on the mail list and receive a registration brochure. Contact Verl Underwood, IronFest Registrar, 613 N. Bailey, Fort Worth Texas 76107 <vaunder@aol.com>.

 

CanIron IV

McMaster University, Hamilton, Ontario, Canada

July 10-13, 2003

www.caniron.com

A biennial exposition involving Blacksmiths, Coppersmiths, Silversmiths, Farriers and all other Metalworking professionals and artists, from across Canada, the United States and the United Kingdom. Demonstrations, seminars, art gallery, auction and sales.

 

Get Your Pics to Tom

For those of you who have asked Tom Lupton to turn your pictures to slides for use in the Gallery Exhibit, Tom says “sooner is better than later”.  Get the hint!

 

An example of the fine work at Michael Hall’s foundry.  Photo by Gerald Pollard.

 

March Meeting

Rumor has it that Doc McFadzen is working on the March meeting.  Details are not available at press time but you know it will be a fun one.  Be sure and be nice to Doc.  Remember he is on the scholarship committee.

  

Balcones Forge April Meeting

From Larry Stevens:

 It was announced at the 25 January get-together that the April meeting will be held at the Homestead Heritage Crafts Village.  I told my wife about it and, although she usually does not care for my travels, she informed me that I was taking her to this one.

According to the "2002 Texas State Travel Guide": Homestead Heritage Crafts Village is a 350  acre working homestead.  Craftsmen create handmade furniture, wrought iron pieces, pottery, and other items.  At Brazos de Dios, visitors will find craft workshops at the Potter's House, the Heritage Forge Blacksmith Shop, and Homestead Heritage Furniture and Gift shop. 

Directions: From Interstate 35, take exit 343 West on FM 308 (a very short distance).  Turn North on FM933, then West onto Halbert Lane.  For information, call 254-829-2060.

We visited there about three years ago to observe the Herb Garden.  The modern buildings are laid out on each side of a wooded ravine with walkways between, displaying some interesting wood craft work.  The ceramic, woodcraft, and blacksmith shops each appeared to employ less than ten persons, each of whom seemed eager to share their knowledge.

At the very large Woodworking Shop, they were working on mesquite furniture, commissioned for an estate.  This native wood takes a beautiful finish.  I was impressed, for normally a piece of mesquite longer than a foot without flaws is unusual.  No problem; after shaping the piece, they simply sandblast the flaw and fill with clear epoxy.   Then they reshape and proceed as if it were a choice exotic wood from the tropics.

The Blacksmith Shop was in a large modern building with a central forge.  It was very well equipped for hand forging.  I do not recall an excess of power tools.  What did stand out was there was no junk in the corners.  These smiths must have either been very good in that everything turned out as planned, or the failures were disposed of in the local gift store as art.

Prices in the gift shop appeared to be reasonable, without the usual art dealer's markup.  As for "I Survived the Texas Flood" T-shirts or Lone Star emblems made in Taiwan, forget it!  These are not those type of folks.

They sell a delicious homemade vanilla ice cream cone.  After two or three taste tests, I still could not determine if it is better than Blue Bell.  With your help, maybe we can make this decision in April.  It would be a tragedy to have to conduct repeat testing again the next year.

Larry Stevens

P.S.  Brazos de Dios is about a two hour drive from Marble Falls.

 

Safety First

It has been noted that many folks are not bringing safety glasses to wear while watching the demonstrations.  This is NOT an option.  You will be asked to move away from the demonstration if you are not wearing proper eye protection.

 

Ironfest Update

This from David Wilson,

Tim Ryan will be our auctioneer. (David Cornett was previously arranged but is unavailable, so Tim will be returning to entertain us)

 Jerry Achterberg <treefarm@swbell.net> will be coordinator of the National Demonstrators forging areas. Contact Jerry if you would like to assist him in this area.

John Crouchet will demonstrate fly press techinques during the free workshop day, Thursday, May 29. Fly Press will be provided by Old World Anvils. Other demonstrators are needed to forge during Thursday workshop and may contact David W. Wilson <dwwilson@flash.net> to volunteer.

Public demonstrations led by Chuck Stone <<bak2basx@swbell.net>> will again be located near the Main Street area. They will be primarily on Saturday. Each public demo is scheduled to be approximately 30 minutes to 1 hour. Contact Chuck to participate.  Seating and a tent(s) will be provided for the demonstrators and audience.

Wish list - we will provide (rental if necessary) a fork lift to unload heavy equipment on Thursday and Sunday. A loan of a forklift would be greatly appreciated. Also a golf cart for convenient transportation at the Heritage Center would be a big help.

 

For Sale

From the HABA newsletter.

COAL FOR SALE

Attached is an ad from Doug Johnson, a mining engineer, who is selling Sewell coal (pronounced 'sool', like "cool).  Sewell is an outstanding forging/coking coal with almost no clinkers at day's end.  Here's your chance to get premium forging coal in small quantities.  50# containers shipped via UPS. Price is $10 plus shipping.  Sewell

Bituminous Coal, 1" screen size, 15,000 BTU, <2% Ash, < 0.8% sulfur.

Contact Doug Johnson, Route 2 Box 53, Summersville, WV 26651 or

doujoh03@yahoo.com.

 


Balcones Forge is bringing Jeffery Funk to Marble Falls!!

All the way from Montana, where he has been forging for the last 25 years!

Jeffery works iron, stainless steel, non-ferrous metals, and even stone at times. His work consists of half architectural metalwork (gates and hardware), and half public sculpture. He has been featured in American Craft and House and Garden magazines, and several times in The Anvil’s Ring. His work can also be seen in several of Dona Z. Meilach’s books.

-Saturday- Mixed metals. Iron, bronze, and stainless steel – Forging, welding, joining, and finishing, and the problems we may encounter with each.

-Sunday- West African Bells and a forge welded plate which develops a pattern based on the micro crystalline structure (grain) of the steel.

When: Saturday & Sunday, February 22 & 23, 2003.

Registration at 8AM, Demo starts at 9. A short lunch from 12-1. Bring a sack lunch if you’d like or “fast food” is nearby. Coffee and Sodas will be available. Demo continues 1-5. Supper at 6 and open discussion with Jeffery, and the Iron–in–the–hat auction. Dinner location will be announced.  Sunday 8-12, finish up and he's back to Montana.

Where: Marble Falls, Tx. Larry Crawford's Hammerfest Forge. (830) 693-1391

How to get there: It's on the north end of Marble Falls just off Hwy 281. Going north, turn right on Commerce between the funeral home and Johnson Ford car lot and look for a row of warehouse buildings on your right across the street from the Jehovah Witness church. Parking in available along Commerce St.

How much: $45 seminar fee plus $10 Balcones dues (if you’re not already a member), (no reduced fee for partial attendance). 

Where to send it: Make checks payable to Balcones Forge, mail to Gerald Pollard, 1409 Friendswood Lane, Austin, TX 78737, email: rgpollard@earthlink.net

Where to stay: www.marblefalls.org/members/lodging.htm

 Hampton Inn on the Lake, Hwy. 281 @ First St. (830) 693-3637 himarble@lodginghost.com

Ramada Limited, 1206 Hwy 281, (830) 693-5731, 800-2-Ramada, Jason@ramada-marblefalls.com

Best Western, 1403 Hwy 281 North, (830) 693-5122, bwmfi@tstar.net

Riverview RV Park, 200 Old River Road, (830) 693-3910, smyrigroup@bigplanet.com

Auction: Iron-in-the-hat donations will gladly be accepted to help keep the cost of our membership and event fees to a minimum.

More info: Contact Jerry Achterberg (210) 661-3293, treefarm@swbell.net

R.S.V.P. - A.S.A.P – it may be S.R.O. and you may be S.O.L.

Registration and Release Form

 

Name__________________________________________________

 

Signature_________________Address_________________________

 

City_____________________State____________Zip Code_________

 

Telephone__________________Email__________________________

 

Tuition-$45.00, Membership-$10.00    Amount enclosed $_________

 

Make checks payable to: Balcones Forge

 

Mail to: Gerald Pollard, 1409 Friendswood Lane, Austin, TX  78737

 

DISCLAIMER: I understand that blacksmithing can be a dangerous endeavor and I understand that my safety is my responsibility. I understand the need for eye and ear protection and will provide and utilize the necessary safety equipment for all activities.

Balcones Forge, its officers and members, or demonstrators are not responsible for my well being.  Registration for this event indicates an agreement to these terms.